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Hydrocyanic Acid (HCN): Core Production Technologies and Market Development Trends

In-depth Analysis: Global Market Pattern, Industrial Chain Structure, Core Technologies, and Industry Opportunities & Challenges

2025 Industry Analysis ReportObtain

Hydrocyanic acid (HCN), as an important raw material in the chemical industry, is widely used in the synthesis of pharmaceuticals, pesticides, dyes, synthetic fibers and other chemical products, playing an irreplaceable role in promoting the development of related industries.

I. Global Market: Uneven Distribution and Fierce Competition

Regional Distribution Differences

Globally, the hydrocyanic acid market shows significant regional distribution differences. North America and Europe, with their developed chemical industry foundations, have long been major consumption regions for hydrocyanic acid. The large demand for hydrocyanic acid from chemical enterprises in these regions has driven the stable development of the market. In Asia, with the rapid economic rise of countries such as China and India, the demand for hydrocyanic acid has also been increasing year by year. Especially China, as one of the world's largest manufacturing countries, has developed rapidly in many downstream industries dependent on hydrocyanic acid, such as pharmaceuticals, pesticides, and plastics, making China an important driving force for the growth of the global hydrocyanic acid market.

Market Competition Pattern

In terms of competition pattern, the global hydrocyanic acid market is dominated by several large chemical enterprises. Industry giants such as China's SINOPEC, Germany's BASF, and America's DuPont occupy significant market shares with advanced technologies, large production scales, and extensive market channels.

II. Upstream, Midstream and Downstream Industry Chain: Interconnected and Closely Dependent

The hydrocyanic acid industry chain covers multiple links from upstream raw material supply to downstream product applications, with all links closely connected, jointly supporting the operation of the hydrocyanic acid industry.

Upstream (Raw Material Supply)

  • The raw materials for hydrocyanic acid production mainly include natural gas and ammonia. Natural gas, as an important carbon source, and ammonia, as a nitrogen source, react under specific conditions to produce hydrocyanic acid.
  • Ammonia production mostly relies on synthetic ammonia processes. The hydrogen required for synthetic ammonia mainly comes from natural gas reforming, coal gasification, etc., while nitrogen comes from air separation.
  • The stability of upstream raw material supply and price fluctuations directly affect the production cost of hydrocyanic acid.

Midstream (Production and Processing)

  • Producers convert upstream raw materials into hydrocyanic acid products through different process technologies.
  • The produced hydrocyanic acid usually needs to go through a series of purification processes to meet the purity requirements of different downstream industries.
  • Some enterprises further process hydrocyanic acid to produce derived products such as sodium cyanide and potassium cyanide, which also have wide applications in subsequent industrial production.

Downstream (Product Applications)

  • Pharmaceutical industry: Hydrocyanic acid and its derivatives are key raw materials for the synthesis of various drugs, such as some antibiotics and anti-cancer drugs.
  • Pesticide sector: Hydrocyanic acid is used in the manufacture of insecticides, fungicides, etc., aiding in pest control in agricultural production.
  • Plastics industry: Hydrocyanic acid is involved in the production of high-performance plastics such as polymethyl methacrylate (PMMA).
  • Other fields: Hydrocyanic acid also plays an important role in industries such as synthetic fibers and electroplating.

III. Core Production Technologies: Continuous Innovation and Pursuit of Efficiency

Currently, the core production technologies of global hydrocyanic acid are mainly direct methods (including Andrussow process) and acrylonitrile by-product method. Both process routes have their own characteristics and have been continuously upgraded through technical optimization and innovation in recent years.

Andrussow Process (Mainstream Direct Method)

Process Principle

Using natural gas (mainly composed of methane), ammonia and air as raw materials, under high temperature (1100℃-1150℃) and the action of platinum mesh catalyst, hydrocyanic acid is generated through oxidative ammonolysis reaction, accompanied by by-products such as nitrogen and water. The key to this process lies in precisely controlling reaction conditions and raw material ratios to improve reaction efficiency and product yield.

Process Advantages

High reaction yield (about 75%-80% for traditional processes), stable product purity, and flexible control of production capacity by adjusting raw material ratios and reaction parameters.

Reaction Equation: 2CH₄ + 2NH₃ + 3O₂ → 2HCN + 6H₂O

Acrylonitrile By-product Method

Process Principle

Relying on the derivative process of acrylonitrile production, in the reaction of propylene, ammonia and air to synthesize acrylonitrile, hydrocyanic acid by-product is generated, and hydrocyanic acid is recovered through separation and purification. The reaction temperature is usually controlled at 400℃-500℃ (lower than the Andrussow process).

Process Advantages

Lower cost, because hydrocyanic acid is a "by-product" of acrylonitrile production, no need to invest a lot of raw materials and equipment costs separately, and the reaction temperature is lower.

Core Reaction: 2C₃H₆ + 2NH₃ + 3O₂ → 2C₃H₃N + 6H₂O (with HCN as by-product)

IV. Industry Development Trends and Challenges: Opportunities and Difficulties Coexist

Industry Development Trends

With the continuous growth of the global economy, especially the acceleration of industrialization in emerging economies, the demand for hydrocyanic acid in downstream industries is expected to continue to expand. Specific driving factors include:

Pharmaceutical Industry Demand

Increasing investment in innovative drug research and development drives the growth of demand for hydrocyanic acid and its derivatives

Pesticide Industry Transformation

Transformation to high-efficiency, low-toxicity products increases demand for high-quality hydrocyanic acid

Materials Industry Upgrading

Increased demand for high-performance materials in plastics, electronics and other industries drives hydrocyanic acid consumption

Emerging Market Growth

Accelerated industrialization in emerging markets such as Asia and South America becomes a new engine for demand growth

Industry Challenges

Stringent Environmental Regulations

The production process of hydrocyanic acid involves the use and emission of toxic and harmful substances. Once leakage or improper handling occurs, it will cause serious harm to the environment and human health. Enterprises need to invest a lot of funds in environmental protection facilities and technical transformation, increasing production costs.

Pressure for Technological Innovation

It is necessary to develop new catalysts and optimize existing production processes to improve production efficiency and raw material conversion rate, reduce energy consumption and by-product generation; at the same time, develop more environmentally friendly production technologies to meet increasingly stringent environmental regulations.

Raw Material Supply Risks

Hydrocyanic acid production relies on raw materials such as natural gas and ammonia. International energy price fluctuations and geopolitical factors may lead to unstable raw material supply, affecting enterprise production plans and cost control.